Digitalising QC records
Technology Category
- Analytics & Modeling - Process Analytics
- Analytics & Modeling - Real Time Analytics
Applicable Industries
- Cement
- Chemicals
- Equipment & Machinery
Applicable Functions
- Process Manufacturing
- Quality Assurance
Use Cases
- Manufacturing Process Simulation
- Predictive Quality Analytics
Services
- Data Science Services
- Hardware Design & Engineering Services
- Software Design & Engineering Services
- System Integration
About The Customer
Ready mix concrete batch-mixing plant
The Challenge
Ready-mix concrete batching plant with seasonal demand 6,000 to 12,000 cu.metre per month.
Batch-cycle records for each truck is stored in paper format. 1000 to 2000 truck loads per month, generating ~2000 to 6000 paper records.
QC anomaly detection in chemical batch-mixing is manual & time consuming.
The Solution
Dataranya installed a non-invasive system to track batch-processing 24x7, in real-time & remotely.
Pattern recognition algorithms deployed to capture cycle time, batch volume, truck count and daily production apart from digitalising QC logs.
Data Collected
Material Volume, Operation Performance, Process Parameters
Operational Impact
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