Case Studies > Integration of PLC with IoT for Bosch Rexroth

Integration of PLC with IoT for Bosch Rexroth

 Integration of PLC with IoT for Bosch Rexroth - IoT ONE Case Study
Technology Category
  • Functional Applications - Remote Monitoring & Control Systems
  • Platform as a Service (PaaS) - Device Management Platforms
Applicable Industries
  • Equipment & Machinery
Applicable Functions
  • Maintenance
Use Cases
  • Machine Condition Monitoring
The Customer
About The Customer
Bosch Rexroth provides worldwide integrated technologies for operations and control of industrial plants and mobile equipment and technologies related to renewable energy in 80 countries for over 200 years.
The Challenge

The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.

The Solution

Bosch Rexroth has integrated its Rexroth control systems into Solair IoT platform effectively and with reduced design effort. The platform of programmable controllers Rexroth is ready for Connected Industry: it has been designed for easy integration in the supervisory systems and data management processes and for direct access through languages and systems of the IT world.

Data Collected
Asset Status Tracking, Asset Utilization, Fault Detection, Machine Performance, Per-Unit Maintenance Costs
Operational Impact
  • [Efficiency Improvement - Maintenance]
    Real-time status reports enable maintenance personnel to do predictive maintenance and problem detection before interruption in production processes.
  • [Cost Reduction - Maintenance]
    Total cost of ownership is lowered due to reduction in unexpected maintenance costs.
  • [Process Optimization - Real Time Asset Tracking]
    The location of individuals and assets can be identified in near real-time.
Quantitative Benefit
  • The solution provides 24/7 monitoring which enables access to real-time information about machines.

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