Decisyon  > Case Studies > Advanced Pharmaceutical Manufacturing

Advanced Pharmaceutical Manufacturing

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 Advanced Pharmaceutical Manufacturing - IoT ONE Case Study
Technology Category
  • Platform as a Service (PaaS) - Data Management Platforms
Applicable Industries
  • Pharmaceuticals
Applicable Functions
  • Process Manufacturing
Use Cases
  • Process Control & Optimization
  • Supply Chain Visibility
About The Customer
Pharmaceutical manufacturers are among the most advanced users of technology and information systems. Their manufacturing processes are supported by multiple dedicated IT systems—some centralized, some local—yet these systems do not always cov
The Challenge

Direct communication between departments, plant floor operations, and management is an ongoing challenge due to lack of real-time collaboration around actual data to help improve process flow and on-time order delivery.

The Solution

From customer order through production to delivery, Decisyon 360 allows manufacturers to manage their entire supply chain and manufacturing processes in unique ways—including in-plant operations and upstream/downstream partners. By enabling the application of lean manufacturing principles, one company used the Decisyon 360 pharmaceutical manufacturing process solutions to: - Link plant systems to streamline information flows and integrate plant operations–connecting ERP, MES, SCADA, LIMS, MHS, TrackWise, legacy systems, and unstructured data - Automatically schedule and execute plant processes, operations, and problem resolutions - Eliminate gaps in pharmaceutical manufacturing and production processes - Share information across all stages of operations - Quickly make decisions that can be executed directly back into plant processes - Connect multiple facilities, even those with disparate systems and processes - Capture detailed data in real-time from the shop floor while there is still time to act - Summarize data to separate signal from noise - This implementation was done in successive steps, delivering a successful solution for a specific process or department before moving to the next deployment.

Data Collected
Communication Performance, Facility Management, Operation Performance, Production Efficiency, Supply Chain Optimization
Operational Impact
  • [Cost Reduction - Operation]
    10-15% improvement in operating expenses
  • [Efficiency Improvement - Operation]
    50% reduction of activities in the department that implements the Decisyon 360 application
  • [Efficiency Improvement - Productivity]
    Up to 50% reduction in work-in-process inventory

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